Blowing-Labeling-Filling-Capping Monobloc

As the rarer suppliers who has the key technology of PET blower and filler, Tech-Long is the pioneer of monobloc machine. Our Blowing-Labeling-Filling-Capping Monobloc Machine efficiently integrates blow molding, labeling, filling and capping machines in one block. It is the most advanced technology for water bottle filling and soda filling.

Advantages
  • Compared with traditional production line, the monobloc’s integrated and compact structure, can save 20%~30% occupation area; the monobloc can also replace some transportation mechanisms before labeller, such as, pressure-free conveyor, air dryer for bottle body, etc.
  • Fewer operators: optimized personnel allocation from 3 operators for traditional equipment to 1 operator for this monobloc.
  • Compatible with various bottle sizes; quick change-over of bottle size parts.
  • Transferred via bottle gripper, to give better protection to bottle body.
  • High production efficiency: efficiency for entire equipment exceeds 98%.
  • MES intelligent management system, with multiple functions (such as control, maintenance and management, etc).
  • Equip visual inspection and ejection system to make fast detection on empty bottles, cap sealing effect and filling level as well as fast ejection on unqualified products possible, which has advantages of fast speed, high accuracy, stable operation and etc
  • With the most advanced energy-saving technology of Tech-Long, it features excellent ability in reducing energy consumption: save 40%~55% of high pressure air and 25%~35% of electricity.
BLOWER MAIN FEATURES
  • Servo stretching and mechanical seal structures, realize flexible adjustment of relative parameters, as well as maximum processing angle.
  • Base Mould is interlock with mould opening and closing mechanism, which reduces strike and vibration.
  • Blowing technology with 6 blowing units to reduce high pressure air consumption by 40%~55%.
  • Quick changeover of neck finish and bottle body size parts to better fit bottles of various formats.
  • High-speed heating and air circulation system is also energy-saved, which can save over 40% in energy consumption.
LABELING DESIGN FEATURES

  • Modular design for labeling stations and multiple stations allocation make it able to meet requirements for hot-melt glue and self-adhesive labeling at the same machine.

  • System can automatically detect usage situation on label roll. When usage reaches preset parameter, the labeller will slow down but won’t stop to have roll changed automatically.

  • Each associated part of system has equipped with independent servo drive in order to improve transmission accuracy and labeling efficiency, as well as reduce vibration and noise level.

FILLING-CAPPING FEATURES

  • Double layers explosion proof toughened glass is fixed on floor-stand enclosed frame, which enables this machine to be well guarded, beautiful appearance and prevented against atomization.

  • Inclined basement design to obtain best drainage capability, which is more sanitary.

  • Volumetric filling method via flow meters is both economic and durable.

  • Easy to change filling products, and no return process to ensure an energy-saving and sanitary effect.

  • Fully automatic enclosed and circulating CIP system realizes high efficiency and best sanitary performance.

  • Optimized and flexible track for capping cam can assure stability during high speed rotation.